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DIGITAL LIBRARY: CAMX 2019 | ANAHEIM, CA | SEPTEMBER 23-26

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PreForm Developments For Resin Infusion for Rapid High-Performance Molding (RAPM) for Small Parts

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Title: PreForm Developments For Resin Infusion for Rapid High-Performance Molding (RAPM) for Small Parts

Authors: Thomas K. Tsotsis, Gilbert Cespedes-Gonzalez, Mario Wiener, Manuel Frank, Leslie Cohen, Dominic Calamito and Gail L. Hahn

DOI: 10.33599/nasampe/c.19.0832

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Abstract: Resin infusion was one of three forming processes evaluated in the RApid high-Performance Molding (RAPM) for Small Parts program performed under the DARPA Tailorable Feedstock and Forming (TFF) initiative. As part of this study, key features and processing parameters necessary for the successful processing of fibrous preforms for complex, aerospace-relevant part geometries were developed. The work herein describes the fabrication trials performed within RAPM to identify preforming design guidelines to ensure good part quality. Some of the details of the trials will be provided along with photomicrographs and other data to show how the various preforming materials and process parameters affected part quality. A summary of the findings to date will also be provided. Although commercial modeling tools exist for the characterization of forming preforms to complex geometries, they still require characterization of the building-block preform materials as well as validation versus real-world examples. Below, work in developing tools and guidelines for forming complex-shaped preforms with relatively high degrees of difficulty is discussed. These results can be used in the future to help create better modeling tools to shorten the development time necessary for developing preform-handling and –forming protocols as well as the physical tools necessary to create them.

References: 1. Hahn, G.L., Tsotsis, T.K., “Rapid High-Performance Molding (RAPM) of Small Parts,” SAMPE 2019 Conference Proceedings. Charlotte, NC, May 20-23, 2019. 2. Tsotsis, T.K., Cespedes-Gonzales, G., Wiener, Cohen, L. J., Calamito, D., Costantino, S., and Klunker, F. “Fabrication of a Complex Part with Deep-Draw Sections by Resin Transfer Molding.” SAMPE 2019 Conference Proceedings. Charlotte, NC, May 20-23, 2019. 3. Fibersim, https://www.plm.automation.siemens.com/global/en/products/nx/fibersim.html 4. PAM-FORM, https://www.esi-group.com/software-solutions/virtual-manufacturing/composites/pam-composites/pam-form-composites-forming-simulation-software 5. SGL product data, https://www.sglcarbon.com/en/markets-solutions/material/sigrafil-continuous-carbon-fiber-tows/ 6. Gardiner, Ginger, “Plant Tour: BENTELER SGL, Ort im Innkreis, Austria,” CompositesWorld, https://www.compositesworld.com/articles/plant-tour-benteler-sgl-ort-im-innkreis-austria, July 19, 2017. 7. Pandey, R. K. and Sun, C. T., “Mechanisms of wrinkle formation during the processing of composite laminates,” Comp. Sci. Tech., v. 59, n.3, 1999, p. 405-417. 8. Lightfoot, J. S.; Wisnom, M. R.; Potter, K., “Defects in woven preforms: Formation mechanisms and the effects of laminate design and layup protocol,” Comp. Pt. A, v. 51, 2013, p. 99-107.

Conference: CAMX 2019

Publication Date: 2019/09/23

SKU: TP19-0832

Pages: 16

Price: $32.00

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