Search

DIGITAL LIBRARY: SAMPE 2019 | CHARLOTTE, NC | MAY 20-23

Get This Paper

Core Movement During Processing of Sandwich Panels

Description

Title: Core Movement During Processing of Sandwich Panels

Authors: Duncan J. Pawson, and Göran Fernlund

DOI: 10.33599/nasampe/s.19.1569

Abstract: Core movement, also known as core crush, plagues sandwich panel fabrication as it renders the part unfit for service and must be scrapped. Much of the current research on this matter has focused on material factors, such as improving frictional resistance by tailoring fiber architecture and resin systems. However, a complete understanding of the problem from a processing perspective is still lacking. It is uncertain how processing conditions affect core movement. In particular, the manner in which core movement progresses is not well documented. As a result, methods for mitigating core movement are largely empirically based.

The focus of this paper is to better understand the factors influencing core movement during processing of sandwich panels. This paper evaluates the role parameters such as temperature and pressure play in dictating core movement. Moreover, specific ply movement is investigated, providing a better understanding of the mechanics of the problem. Experiments are conducted using a novel approach wherein core movement is measured and filmed in-situ within an autoclave using embedded sensors and an autoclavable camera.

References: [1] Aktay, L., Johnson, A. F., and Kröplin, B. H., “Numerical modelling of honeycomb core crush behaviour,” Eng. Fract. Mech., vol. 75, no. 9, (2008): pp. 2616–2630. http://10.1016/j.engfracmech.2007.03.008 [2] Hsiao, H.M., Lee, S., and Buyny, R., “Core Crush Problem in the Manufacturing of Composite Sandwich Structures: Mechanisms and Solutions,” AIAA J., vol. 44, no. 4, (2006): pp. 901–907. http://10.2514/1.18067 [3] Pelton, T. L., Schneider, T. L., and Martin, R., “Material factors influencing composite part producibility in relation to prepreg frictional measurement,” Proceedings of Int. SAMPE Tech. Conf. Long Beach, California, May 23-27, 1999. Society for the Advancement of Material and Process Engineering. Vol. 31: pp. 463–477. [4] Martin, C. J., Seferis, J. C., and Wilhelm, M. A., “Frictional resistance of thermoset prepregs and its influence on honeycomb composite processing,” Compos. Part A: Appl. Sci. Manuf., vol. 27, no. 10, (1996): pp. 943–951. http://10.1016/1359-835X(96)00037-1 [5] Gibson, L. J. and Ashby, M. F., Cellular solids: structure and properties. Pergamon Press, 1988. [6] Zhang, J. and Ashby, M. F., “The out-of-plane properties of honeycombs,” Int. J. Mech. Sci., vol. 34, no. 6, (1992): pp. 475–489. http://10.1016/0020-7403(92)90013-7 [7] Ashby, M. F., and Mehl Medalist, R. F., ""The mechanical properties of cellular solids."" Metall. Trans. A, vol. 14, no. 9, (1983): pp. 1755-1769. http://10.1007/BF02645546 [8] Chen, Q. and Pugno, N. M., “In-plane elastic buckling of hierarchical honeycomb materials,” Eur. J. Mech. A/Solids, vol. 34, (2012): pp. 120–129. http://10.1016/j.euromechsol.2011.12.003 [9] Papka, S. D. and Kyriakides, S., “In-plane compressive response and crushing of honeycomb,” J. Mech. Phys. Solids, vol. 42, no. 10, (1994): pp. 1499–1532. http://10.1016/0022-5096(94)90085-X [10] Papka, S. D. and Kyriakides, S., “Experiments and full-scale numerical simulations of in-plane crushing of a honeycomb,” Acta Mater., vol. 46, no. 8, (1998): pp. 2765–2776. http://10.1016/S1359-6454(97)00453-9 [11] Heimbs, S., Schmeer, S., Middendorf, P., and Maier, M., “Strain rate effects in phenolic composites and phenolic-impregnated honeycomb structures,” Compos. Sci. Technol. vol. 67, no. 13, (2007): pp. 2827–2837. http://10.1016/j.compscitech.2007.01.027 [12] Larberg, Y. R. and Åkermo, M., “On the interply friction of different generations of carbon/epoxy prepreg systems,” Compos. Part A: Appl. Sci. Manuf., vol. 42, no. 9, (2011): pp. 1067–1074. http://10.1016/j.compositesa.2011.04.010 [13] Erland, S., Dodwell, T. J., and Butler, R., “Characterisation of inter-ply shear in uncured carbon fibre prepreg,” Compos. Part A: Appl. Sci. Manuf., vol. 77, (2015): pp. 210–218. http://10.1016/j.compositesa.2015.07.008 [14] Ersoy, N., Potter, K., Wisnom, M. R., and Clegg, M. J., “An experimental method to study the frictional processes during composites manufacturing,” Compos. Part A: Appl. Sci. Manuf., vol. 36, no. 11, (2005): pp. 1536–1544. http://10.1016/j.compositesa.2005.02.010 [15] Convergent Manufacturing Technologies, 2019. <https://www.convergent.ca/>.

Conference: SAMPE 2019 - Charlotte, NC

Publication Date: 2019/05/20

SKU: TP19--1569

Pages: 15

Price: FREE

Get This Paper