Title: On the Development of a Computational Design Methodology for Tailored Fiber Placement Preforms
Authors: Daniel Rapking, Eric Zhou, Bert Liu, Michael Braginsky, Gyaneshwar Tandon and Scott Huelskamp
DOI: 10.33599/nasampe/s.20.0269
Abstract: The promise of the automated forming process known as tailored fiber placement (TFP) is that it can produce composite preforms by systematically placing fiber in such a way as to optimize the part’s performance while greatly reducing weight with the additional benefit of improved out-of-plane performance due TO localized stitching. This promise is hugely dependent on the designers’ ability to develop the fiber placement and stitching designs for optimal mechanical performance, and current methodologies for such designs rely mostly on trial-and-error. Our group aims to develop a computational design methodology that will optimize mechanical performance in order to reduce part development time and costs. This paper focuses on the methodology for modelling of the inter-ply interface as part of this effort. Two approaches – a total homogenization of the interface region or separate modeling of the effective regions of each stitch at the interface between plies – are compared with double cantilever beam (DCB) tests in order to develop manufacturing guidelines regarding desired stitch densities required to improve performance.
References: [1] A. Mouritz and B. Cox, "A mechanistic approach to the properties of stitched laminates," Composites: Part A, pp. 1-27, 2000 [10.1016/S1359-835X(99)00056-1] [2] Mattheij, P., K. Gliesche, and D. Feltin. "3D reinforced stitched carbon/epoxy laminates made by tailored fibre placement." Composites Part A: Applied Science and Manufacturing 31.6 (2000): 571-581 [10.1016/S1359-835X(99)00096-2] [3] Mouritz, A. P., K. H. Leong, and I. Herszberg. "A review of the effect of stitching on the in-plane mechanical properties of fibre-reinforced polymer composites." Composites Part A: applied science and manufacturing 28.12 (1997): 979-991 [10.1016/S1359-835X(97)00057-2 ] [4] G. Gardiner, "Tailored Fiber Placement: Besting metal in volume production," CompositesWorld, 2 September 2013. [Online]. Available: http://www.compositesworld.com/articles/tailored-fiber-placement-besting-metal-in-volume-production [5]Almeida Jr, José Humberto S., et al. "Cross-section optimization of topologically-optimized variable-axial anisotropic composite structures." Composite Structures 225 (2019): 111150.[ 10.1016/j.compstruct.2019.111150 ] [6] E. Koricho, A. Khomenko, T. Fristedt and M. Haq, "Innovative tailored fiber placement technique for enhanced damage resistance in notched composite laminate," Composite Structures, vol. 120, pp. 378-385, 2015] [10.1016/j.compstruct.2014.10.016 ] [7] Almeida Jr, José Humberto S., Lars Bittrich, and Axel Spickenheuer. "Improving the open-hole tension characteristics with variable-axial composite laminates: Optimization, progressive damage modeling and experimental observations." Composites Science and Technology 185 (2020): 107889.] [10.1016/j.compscitech.2019.107889 ] [8] Hoos, Kevin, et al. "Static strength prediction in laminated composites by using discrete damage modeling." Journal of Composite Materials 51.10 (2017): 1473-1492.] [10.1177/0021998316651986 ] [9] Huelskamp, S., C. Tanner, and J. Stonecash. "Effects of Z-Stitching in Heavy Tow Carbon Laminates via Tailored Fiber Placement (TFP)." SAMPE JOURNAL 54.1 (2018): 44-52
Conference: SAMPE 2020 | Virtual Series
Publication Date: 2020/06/01
SKU: TP20-0000000269
Pages: 12
Price: FREE
Get This Paper