Title: Fatigue Behavior of Notched CPLY Composite Laminates
Authors: Vishwas S. Jadhav, Ajit D. Kelkar
DOI: 10.33599/nasampe/s.21.0463
Abstract: This paper describes the Tension-Tension Fatigue behavior of notched CPLY composite laminates. NCF Carbon fiber of 20 bilayer plies were stacked to fabricate [0/-45/90/45]10 quasi-isotropic laminate, and metal pins were inserted into the dry fabric at specific distances without causing any damage to the carbon fiber strands. They were infused with epoxy resin using HVARTM (Heated Vacuum Assisted Resin Transfer Molding). The laminates were cured as per the manufacturer's specifications using the out-of-autoclave oven curing method, and after curing metal, pins were popped out from the laminate. This resulted in holes in the panels without any damage to the continuous carbon fiber strands. The fabricated laminates were then cut into test coupons using a water jet to obtain holes precisely at the center of the coupon. From the remaining panel, coupons were machined and drilled using traditional drilling and non-traditional water jet machining process to get the notch exactly at the center. Axio Image upright microscope was used to study the fiber breakage on the edges of drilled, water jet cut, and a pin inserted hole. Static tests were performed as per ASTM D3039 to evaluate tensile strength and stiffness. The coupons were then tested using the ASTM D3479-19 method to study the Tension-Tension Fatigue behavior of the notched CPLY the laminates. The fatigue testing involved testing three coupons at each load level, starting from 70% of the ultimate tensile strength (UTS) to 50% of UTS insteps of 10%. All the fatigue tests were conducted under the load-controlled tension-tension with a stress ratio of R= 0.1 and at 3 Hz frequency with constant amplitude.
References: [1] V. S. Jadhav and A. D. Kelkar, “Innovative hole making process in woven composite laminates,” ASME Int. Mech. Eng. Congr. Expo. Proc., vol. 12, pp. 1–6, 2019, doi: 10.1115/IMECE2019-11441. [2] A. M. Abrão, P. E. Faria, J. C. Campos Rubio, P. Reis, and J. P. Davim, “Drilling of fiber reinforced plastics: A review,” J. Mater. Process. Technol., vol. 186, pp. 1–7, 2007, doi: 10.1016/j.jmatprotec.2006.11.146. [3] S. Catche, R. Piquet, F. Dé Ric Lachaud, B. Castanié, and A. Benaben, “Analysis of hole wall defects of drilled carbon fiber reinforced polymer laminates,” doi: 10.1177/0021998314532668. [4] M. A. Mccarthy, V. P. Lawlor, W. F. Stanley, and C. T. Mccarthy, “Bolt-hole clearance effects and strength criteria in single-bolt, single-lap, composite bolted joints.” Accessed: Apr. 10, 2019. [Online]. Available: www.elsevier.com/locate/compscitech. [5] V. S. Jadhav and A. D. Kelkar, “Effect Of Curing Temperature On The Fundamental Properties Of Laminated Composites Fabricated Using Plain Weave And Non Crimp Fiber And Epoxy Resin,” CAMX 2019,23-26 Sept. 2019., p. https://www.nasampe.org/store/ViewProduct.aspx?ID=. [6] A. D. Kelkar, J. S. Tate, and R. Bolick, “Introduction To Low Cost Manufacturing Of Composite Lamina,” Proc. 2003 Am. Soc. Eng. Educ. Annu. Conf. Expo., p. 1482, 2003. [7] V. S. Jadhav and A. D. Kelkar, “Processing and comparative characteristics of Epoxy Resin for composite,” Int. Conf. Recent Innov. Eng. Technol., pp. 1–4, 2019. [8] ASTM, “Astm D3039/D3039M,” Annu. B. ASTM Stand., pp. 1–13, 2014, doi: 10.1520/D3039. [9] A. D. Kelkar, J. S. Tate, and R. Bolick, “Structural integrity of aerospace textile composites under fatigue loading,” Mater. Sci. Eng. B Solid-State Mater. Adv. Technol., vol. 132, no. 1–2, pp. 79–84, 2006, doi: 10.1016/j.mseb.2006.02.033. [10] A. D. Kelkar, R. Mohan, R. Bolick, and S. Shendokar, “Effect of nanoparticles and nanofibers on Mode I fracture toughness of fiber glass reinforced polymeric matrix composites,” Mater. Sci. Eng. B, vol. 168, no. 1–3, pp. 85–89, 2010, doi: 10.1016/j.mseb.2010.01.015. [11] O. Akinyede, R. Mohan, A. Kelkar, and J. Sankar, “Static and fatigue behavior of epoxy/fiberglass composites hybridized with alumina nanoparticles,” J. Compos. Mater., vol. 43, no. 7, pp. 769–781, 2009, doi: 10.1177/0021998309101294. [12] S. Mall, D. W. Katwyk, R. L. Bolick, A. D. Kelkar, and D. C. Davis, “Tension-compression fatigue behavior of a H-VARTM manufactured unnotched and notched carbon/epoxy composite,” Compos. Struct., vol. 90, no. 2, pp. 201–207, 2009, doi: 10.1016/j.compstruct.2009.03.015. [13] J. S. Tate and A. D. Kelkar, “Stiffness degradation model for biaxial braided composites under fatigue loading,” Compos. Part B Eng., vol. 39, no. 3, pp. 548–555, 2008, doi: 10.1016/j.compositesb.2007.03.001.
Conference: SAMPE NEXUS 2021
Publication Date: 2021/06/29
SKU: TP21-0000000463
Pages: 11
Price: FREE
Get This Paper