Title: Use of Solvay’S APC UD Tape for Efficient Out-Of-Autoclave Processing
Authors: Sebastien Greber
DOI: 10.33599/nasampe/s.22.0719
Abstract: There is currently an increased focus on larger and increased complexity thermoplastic tape parts across the aerospace industry, looking to leverage the key benefits of thermoplastics. For successful adoption, however, the selected process and material combination must offer value over the traditional approach for a given application to ensure an attractive total cost of ownership (TCO). This has already been proven and industrialized for the smaller parts with the use of stamp forming of Solvay’s APC. For large parts, there are many development activities ongoing.
This paper provides an overview of Solvay’s aerospace-qualified APC thermoplastic tape, emphasizing its unique key characteristics relating to both processing and performance. The paper further discusses how APC can be a key enabler for efficient large part manufacturing focusing on Out-of-Autoclave (OoA) technologies and the ability to consolidate APC at low pressures with short cycle times. The discussion is supported by examples of Rapid Automated Fiber Placement followed by Vacuum Bag Only (AFP + VBO) processing, demonstrating attractive AFP rates and VBO cycles on thick layups.
References: 1. Heil J P, Meyer A C, Senevirante W P, Saathoff B L, “Thermoplastic Uni-tape Quality Inspection”, The Composites and Advanced Materials Expo. CAMX Virtual Conference Proceedings, Sept 21-24, 2020 2. Slange T K, “Rapid Manufacturing of Tailored Thermoplastic Composites by Automated Lay-up and Stamp Forming”, A Study on the Consolidation Mechanisms, PhD Thesis, University of Twente, Netherlands, 2019 3. Swamy J N, Wijskamp S, Grouve W J B, Akkerman R, Vacuum-Bag Only Consolidation of Ply Drops in Thermoplastic Composites”, SAMPE Europe Conference, Amsterdam, Netherlands, 2020 4. Chamberlain C, Leach D, McCrea T, “Cost Effective Thermoplastic Composites in Aerostructures” The Composites and Advanced Materials Expo. CAMX Conference Proceedings. Anaheim, CA, September 23, 2019. 5. TPRC, Vacuum-bag-only Consolidation of Automated Fiber Placed Thermoplastic Composite Structures, TPRC.NL, Enschede, Netherlands, Accessed 4th Jan 2022, <https://tprc.nl/news/vacuum-bag-only-consolidation-of-automated-fiber-placed-thermoplastic-composite-structures> 6. Zhang D, Heider D, Gillespie Jr J W, “Role of Prepreg Interlayer Permeability of Void Reduction During Vacuum Bag Processing of Thick Section Thermoplastic Composites” SAMPE Conference Proceedings. Baltimore, MD, May 18-21, 2015. Society for the Advancement of Material and Process Engineering 7. Zhang D, Heider D, Gillespie Jr J W, “Void Reduction of High-Performance Thermoplastic Composites via Oven Vacuum Bag Processing” Journal of Composite Materials, Vol. 51(30) 4219–4230, 2017 8. Matsen M, “Energy Efficient Thermoplastic Composite Manufacturing”, Boeing Research & Technology, U.S. DOE Advanced Manufacturing Office Program Review Meeting Washington, D.C. June 11-12, 2019
Conference: SAMPE 2022
Publication Date: 2022/05/23
SKU: TP22-0000000719
Pages: 13
Price: $26.00
Get This Paper