Search

DIGITAL LIBRARY: SAMPE 2022 | CHARLOTTE, NC | MAY 23-26

Get This Paper

Computational Investigation of the Stochastic Tensile Behavior of Discontinuous Fiber Composite Structures

Description

Title: Computational Investigation of the Stochastic Tensile Behavior of Discontinuous Fiber Composite Structures

Authors: Seunghyun Ko, Troy Nakagawa, Zhisong Chen, Ebonni J. Adams, Matthew R. Soja, Chul Y. Park, William B. Avery, Jinkyu Yang, and Marco Salviato1

DOI: 10.33599/nasampe/s.22.0733

Abstract: In this study, we computationally investigate the tensile elastic modulus and the strength of Discontinuous Fiber Composites (DFCs). We examine two different platelet sizes and various thicknesses of DFC coupons. The computational models consist of two important aspects. First, 3D DFC meso-structures are created using a random platelets meso-structure generation algorithm and a random platelets spatial variation function. These algorithms create unique DFC coupons, precisely capturing the associated statistical variations. We transform the meso-structures into finite element models. The FE models capture the intra- and inter-laminar failure mechanisms using a quasi-brittle failure criterion and cohesive elements. The models are validated against uniaxial tension experiment with a large number of coupons. The FE model not only captures the average trend of the elastic modulus and strength, but also their associated variations. As a result, we provide accurate estimations of the B-basis design values to be used as certification guidelines for DFC structures.

References: [1] A Rashidi and AS Milani. A multi-step biaxial bias extension test for wrinkling/dewrinkling characterization of woven fabrics: Towards optimum forming design guidelines. Materials & Design, 146:273–285, 2018. [2] S Mortazavian and A Fatemi. Fatigue behavior and modeling of short fiber reinforced polymer composites: A literature review. International Journal of Fatigue, 70:297-321, 2015. [3] B Boursier. New possibilities with hexmc, a high performance moulding compound. SAMPE European conference, 2001. [4] J Aubry. Hexmc—bridging the gap between prepreg and smc. Reinforced Plastics, 45(6):38–40, 2001. [5] SG Advani and KT Hsiao. Manufacturing techniques for polymer matrix composites (PMCs). Elsevier Science & Technology. Amsterdam, Netherlands. 2012. [6] Sekisui aerospace corporation, Renton, WA. https://www.sekisuiaerospace.com/. [7] S Ko, T Nakagawa, Z Chen, J Davey, T Abdullah, L Kuklenski, E Adams, M Soja, C Park, W Avery, J Yang, and M Salviato. Experimental and numerical investigations of stochastic thickness effects in discontinuous fiber composites. In American Society of Composites Conference. Virtual, 2021. [8] SG Kravchenko, DE Sommer, BR Denos, WB Avery, and B Pipes. Structure property relationship for a prepreg platelet molded composite with engineered meso-morphology. Composite Structures, 210:430–445, 2019. [9] Y Wan, I Straumit, J Takahashi, and SV Lomov. Micro-ct analysis of internal geometry of chopped carbon fiber tapes reinforced thermoplastics. Composites Part A: Applied Science and Manufacturing, 91:211–221, 2016. [10] S Ko, J Yang, ME Tuttle, and M Salviato. Effect of the platelet size on the fracturing behavior and size effect of discontinuous fiber composite structures. Composite Structures, 227:111245, 2019. [11] S Ko, J Davey, S Douglass, J Yang, ME Tuttle, and M Salviato. Effect of the thickness on the fracturing behavior of discontinuous fiber composite structures. Composites Part A: Applied Science and Manufacturing, 125:105520, 2019. [12] S Ko, J Yang, ME Tuttle, and M Salviato. Stochastic computational modeling of the fracturing behavior in discontinuous fiber composite structures. SAMPE, 2020. [13] S Kravchenko. Failure analysis in platelet molded composite systems. PhD Dissertation. PhD thesis, Purdue University, 2017. [14] AJ Favaloro, DE Sommer, BR Denos, and RB Pipes. Simulation of prepreg platelet compression molding: Method and orientation validation. Journal of Rheology, 62(6):1443–1455, 2018. [15] JC Halpin and NJ Pagano. The laminate approximation for randomly oriented fibrous composites. Journal of Composite Materials, 3(4):720–724, 1969 [16] G Cusatis, A Beghini, and ZP Bažant. Spectral stiffness microplane model for quasibrittle composite laminates—Part I: theory. Journal of Applied Mechanics, 75(2). 2008. [17] M Salviato, SE Ashari, and G Cusatis. Spectral stiffness microplane model for damage and fracture of textile composites. Composite Structures, 137, pp.170-184, 2016. [18] SG Kravchenko, DE Sommer, BR Denos, AJ Favaloro, CM Tow, WB Avery, and B Pipes. Tensile properties of a stochastic prepreg platelet molded composite. Composites Part A: Applied Science and Manufacturing, 124:105507, 2019. [19] ZP Bažant and BH Oh. Crack band theory for fracture of concrete. Matériaux et construction, 16(3), pp.155-177. 1983. [20] ZP Bažant. and J Planas. Fracture and size effect in concrete and other quasibrittle materials (Vol. 16). CRC press. 1997. [21] ZP Bažant, JL Le, and M SalviatoQuasibrittle Fracture Mechanics and Size Effect: A First Course. Oxford University Press. 2021.

Conference: SAMPE 2022

Publication Date: 2022/05/23

SKU: TP22-0000000733

Pages: 11

Price: $22.00

Get This Paper