Title: Progress in Modeling and Simulation for Extrusion Deposition Additive Manufacturing (Edam): A Review
Authors: Eonyeon Jo, Abdallah Barakat, Vlastimil Kunc, Nikhil Garg, Ahmed Arabi Hassen, Uday Vaidya, Seokpum Kim
DOI: 10.33599/nasampe/s.24.0290
Abstract: Modeling and simulation of extrusion deposition additive manufacturing (EDAM) has advanced significantly in recent years. In this review, we will discuss the origins of EDAM simulation capability in GENOA Software and subsequent developments across multiple platforms. Technical challenges behind the first commercial implementation of EDAM simulation addressed along with present approaches and unresolved issues for EDAM. This review is dedicated to the memory of Dr. Frank Abdi, who implemented pioneering solutions in this area as recognized by 2015 R&D 100 award.
References: 1.Duty, C.E., V. Kunc, B. Compton, B. Post, D. Erdman, R. Smith, R. Lind, P. Lloyd, and L. Love, Structure and mechanical behavior of big area additive manufacturing (BAAM) materials. Rapid Prototyping Journal, 2017. 23(1): p. 181-189. 2.Bellini, A., L. Shor, and S.I. Guceri, New developments in fused deposition modeling of ceramics. Rapid Prototyping Journal, 2005. 11(4): p. 214-220. 3.Silva, R., P. Sereno, A. Mateus, G. Mitchell, P. Carreira, C. Santos, J. Vitorino, and J. Domingues, Adaptive platforms and flexible deposition system for big area additive manufacturing (BAAM). Applied Mechanics and Materials, 2019. 890: p. 3-20. 4.Ngo, T.D., A. Kashani, G. Imbalzano, K.T.Q. Nguyen, and D. Hui, Additive manufacturing (3D printing): a review of materials, methods, applications and challenges. Composites Part B: Engineering, 2018. 143: p. 172-196. 5.ASTM, Standard terminology for additive manufacturing technologies - ASTM F2792-12a. [cited 01/10/2024] Available from: https://www.astm.org/f2792-12a.html. 2012. 6.Kirsten Korosec, Meet Olli 2.0: a 3D-printed autonomous shuttle. [cited 01/10/2024] Available from: https://techcrunch.com/2019/08/31/come-along-take-a-ride. 2019. 7.UMaine News, UMaine composites center receives three Guinness world records related to largest 3D printer. [cited 01/10/2024] Available from: https://umaine.edu/news/blog/2019/10/10/umaine-composites-center-receives-three-guinness-world-records-related-to-largest-3d-printer/. 2019. 8.Oak Ridge National Laboratory News, 3D Printed tool for building aircraft achieves Guinness world records title. [cited 01/10/2024] Available from: https://www.energy.gov/technologytransitions/articles. 2016. 9.General University of Maine Publications, 2022 Research report: R1 global impact - local relevance. [cited 01/10/2024] Available from: https://digitalcommons.library.umaine.edu/univ_publications. 2022. 10.Love, L.J., Utility of big area additive manufacturing (BAAM) for the rapid manufacture of customized electric vehicles. 2015: United States. p. Medium: ED. 11.Wang, Z., A numerical study on the predicted fiber orientation of large area extrusion deposition additive manufactured composites. Polymer Composites, 2022. 43(10): p. 6862-6876. 12.Seta, B., M.T. Mollah, V. Kumar, D. Pokkalla, P. Kim, A. Hassen, and J. Spangenberg, Modelling fiber orientation during additive manufacturing compression molding processes, in Conference: Solid Freeform Fabrication Symposium (SFF) - Austin, Texas, United States of America. 2022: United States. p. Medium: ED. 13.Zhang, Y. and Y. Chou, Three-dimensional finite element analysis simulations of the fused deposition modelling process. Proceedings of The Institution of Mechanical Engineers Part B-journal of Engineering Manufacture, 2006. 220. 14.Talagani, M., S. DorMohammadi, R. Dutton, C. Godines, H. Baid, F. Abdi, V. Kunc, B. Compton, S. Simunovic, and C. Duty, Numerical simulation of big area additive manufacturing (3D printing) of a full size car. SAMPE J, 2015. 51(4): p. 27-36. 15.Compton, B., B. Post, C. Duty, L. Love, and V. Kunc, Thermal analysis of additive manufacturing of large-scale thermoplastic polymer composites. Additive Manufacturing, 2017. 17. 16.Liu, L., E. Jo, D. Hoskins, U. Vaidya, S. Ozcan, F. Ju, and S. Kim, Layer time optimization in large scale additive manufacturing via a reduced physics-based model. Additive Manufacturing, 2023. 72: p. 103597. 17.Kunc, V., B. Compton, S. Simunovic, C. Duty, L. Love, B. Post, C. Blue, F. Talagani, R. Dutton, and C. Godines. Modeling of large scale reinforced polymer additive manufacturing. 18.Dormohammadi, S., M. Repupilli, F. Abdi, Y. Wan, J. Takahashi, and H. Huang. Multi-scale computational modeling of short fiber reinforced thermoplastics. in Proceedings of the American Society for Composites: Thirty-First Technical Conference. 2016. 19.Moazami, N., H. Baid, S. DorMohammadi, F. Abdi, and C. Godines, Prediction and validation of thermal mechanical properties of 3D printed ULTEM 1010. 2018. 20.Dormohammadi, S., N. Moazami, F. Fischer, J. Strauch, H. Baid, and F. Abdi, Thermo-mechanical analysis and experiment validation of fused deposition modeling. SAMPE SE18-1314, May, 2018. 21.Kim, P., H. Baid, A. Hassen, A. Kumar, J. Lindahl, D. Hoskins, C. Ajinjeru, C. Duty, P. Yeole, U. Vaidya, F. Abdi, L. Love, S. Simunovic, and V. Kunc, Analysis on part distortion and residual stress in big area additive manufacturing with carbon fiber-reinforced thermoplastic using dehomogenization technique, in Conference: The Composites and Advanced Materials Expo (CAMX 2019) - Anaheim, California, United States of America. 2019: United States. p. Medium: ED. 22.Brenken, B., E. Barocio, A. Favaloro, V. Kunc, and R.B. Pipes, Development and validation of extrusion deposition additive manufacturing process simulations. Additive Manufacturing, 2019. 25: p. 218-226. 23.Hajiha, R., K. Reichelderfer, H. Baid, C. Godines, and F. Abdi, Part performance of FDM printed Nylon 12CF Bracket for Cost-Effective Ground Support Equipment. 24.Hajiha, R., H. Baid, S. Floyd, N. Curtis-Brown, N. Moazami, F. Abdi, and E. Clarkson, Additive manufactured ULTEM 9085 part qualification and allowable generation. 2020.
Conference: SAMPE 2024
Publication Date: 2024/05/20
SKU: TP24-0000000290
Pages: 11
Price: $22.00
Get This Paper